Co-design
From concept to product: a synergy that delivers value
Through a structured six-step process, we guide our customers from feasibility assessment to the delivery of samples ready for industrial validation. Each step is managed in-house using advanced digital tools and continuous quality control—ensuring reduced lead times, cost optimization, and maximum reliability.
RISK REDUCTION AND DESIGN OPTIMIZATION
Feasibility analysis
Everything starts with a technical discussion between the customer and our engineering team. During this phase, our engineers analyze the customer’s technical drawing to assess its compatibility with the casting process and any planned machining operations. After evaluating the component’s geometry and functional use, we provide optimized solutions that fully comply with the required technical specifications.
The goal is to identify potential issues, suggest improvements, and ensure an efficient and high-quality production outcome.
The goal is to identify potential issues, suggest improvements, and ensure an efficient and high-quality production outcome.
CUSTOM TOOLING DESIGN
Mould Engineering
The second step of our co-design service is mould engineering.
Our technical team develops the complete design of the casting tooling, optimizing shapes and production cycles based on the complexity of the component.
Every detail is engineered to maximize casting efficiency and minimize scrap and rework.
Our technical team develops the complete design of the casting tooling, optimizing shapes and production cycles based on the complexity of the component.
Every detail is engineered to maximize casting efficiency and minimize scrap and rework.
ADVANCED SIMULATION FOR FLAWLESS CASTING
ProCAST Simulation
Preventing defects before they occur is key to ensuring quality and reliability.
With advanced simulation software like ProCast, we virtually replicate the behavior of molten metal inside the mold.
This allows us to detect potential issues, optimize gating and feeding systems, reduce the number of physical samples, and shorten development times.
The result? A more efficient, repeatable, and high-quality casting—right from the first cycle.
With advanced simulation software like ProCast, we virtually replicate the behavior of molten metal inside the mold.
This allows us to detect potential issues, optimize gating and feeding systems, reduce the number of physical samples, and shorten development times.
The result? A more efficient, repeatable, and high-quality casting—right from the first cycle.
X-RAY INSPECTION FOR INTERNAL INTEGRITY VALIDATION
High-precision RX systems for aluminum castings
We inspect aluminum castings using high-precision X-ray systems, enabling non-destructive internal quality checks. This critical step ensures that each component is structurally sound and free from internal defects—making it fully reliable even for highly demanding applications such as automotive and marine industries.
FINAL VALIDATION TO MEET INDUSTRY STANDARDS
PPAP and PFMEA compliance
We develop comprehensive PPAP and PFMEA documentation to rigorously define every stage of the product realization process.
Based on these protocols, we create prototypes and samples for dimensional, metallurgical, and performance testing—ensuring full compliance before moving into production.
Based on these protocols, we create prototypes and samples for dimensional, metallurgical, and performance testing—ensuring full compliance before moving into production.
Ready to develop your next project together?
With our co-design service, your idea takes shape the right way: more efficient, more controlled, more competitive.
